- Machining Center
- ZHAOWEI Mold manufacturing center has many machining equipments, such as AGIE wire cutting machine, AGIE EDM, Sodick wire cutting machine, MAKINO, FANUC, RODERS, HAMAI hobbing machine and WAHLI to improve machining accuracy.
The basic working principle of AGIE wire cutting machine imported from Switzerland is to use a continuous moving thin wire (called a wire electrode for wire cutting) as an electrode, perform pulse spark discharge on the workpiece, and etch the metal to cut and shape. AGIE wire cutting machine has precise structure,stable and uniform operation, small jitter, high machining precision and the products produced have good surface quality,and It also can process large thickness workpieces.
Switzerland AGIE EDM can double the cutting speed and reduce the number of cutting times with the same precision. Making use of its flexible measuring and positioning function, flexible threading function, flexible water supply and flushing function,it can reduce non-processing time. In addition, AGIE EDM also has an system that includes three database extensions. Even with different electrode shapes and different materials, appropriate parameters can be found in the system. So the precision of finishing is controlled and the efficiency of repeatability is improved.
MAKINO V33 not only have the reliable spindle, fast feed and GI control system,but also its high speed machining center has a reasonable shaft structure and humanized host structure, efficient cooling system and unique HSK cutter holder (dynamic balancing tool handle). These both are the advantages of setting up high-speed, high-precision machining centers.With the help of the precision MAKINO V3, Zhaowei's machining center reduces composite surfaces and manufacturing procedures of complex-shaped parts, and continuously improves the efficiency of high-speed machining centers while maintaining high precision.
Germany RODERS machining center has unique cleaning devices and the newer generation of control system, which increases the knife path control and the management of machining strategy.The advantages of deep hole processing, vacuum balancing systems and so on are not apparent when you process straight paths, but we save at least half the processing time when you are doing complex processing. At the same time, the RODERS control system uses a smooth cutter path with mathematical operation mode to make the workpiece surface finish high.
- Quality Control
- ZHAOWEI has Germany ZEISS 3D Measuring Instruments,Germany Werth testers,Japan OSAKS Seimitsu CLP-35 and OSAKS Gear testers,OGP plane testers,Switzerland METTLER TOLEDO Thermo Gravimetric Analyzers and other testers,which greatly improves quality of products.
Germany ZEISS 3D measuring instrument, mainly refers to an instrument for measuring by three-dimensional point,The main principle: placing the measured object in the three-dimensional measurement space, the coordinate position of each measuring point on the measured object can be obtained, and the geometric size, shape and position of the measured object are calculated according to the spatial coordinate values of these points.Its basic principle is to obtain the discrete spatial point position of the measured geometric element by the cooperation of the detecting sensor (probe) and the measurement space axis motion, and then analyze and fit the measured point (point group) through data calculation, and finally get the geometric element to be measured, and on this basis, calculate the deviation from the theoretical value (nominal value) to complete the inspection of the tested part.
The OSAKS gear tester has good mechanical stability and has high accuracy by processing technic on lifting slide surface. By seeking the optimization of power transmission, The OSAKS gear tester makes the mechanical action be more high-speed.In addition, by reevaluating the measuring action of the machine,The OSAKS gear tester shorten the measuring period of gear without reducing the measuring accuracy, and realizes the efficiency and precision of gear finishing technically.
The PULSE system is a multi-function analyzer for noise and vibration consisting of software and hardware. Real-time FFT (spectral analysis, or Fourier analysis), CPB (one-third octave analysis), and Overall (noise total) analysis are available. At the same time, data acquisition, automatic calibration, measurement, real-time multiple analysis and post-processing report generation are available.
Thermogravimetric analyzer is an instrument for measuring the relationship between temperature and mass of detected object by TGA. In the heating process ,there is sublimation, vaporization, decomposition of gas or loss of crystalline water, the mass of the object will change, and the thermogravimetric curve will decrease. By analyzing thermogravimetric curves, it is mainly used to test polymer (thermoplastic, thermosetting resin, elastomer, binder and composite materials) and metal powder metallurgy.
- Gear Testing Center
- OSAKA SEIMITSU CLP-35S gear test center, mainly tests spur gears, helical gears, worm gear and internal gear tooth profile error (adjacent, single, cumulative) and radial runout, then generate test reports.
OSAKA SEIMITSU gear meshing tester mainly uses the "standard gear" and "product gear" for the meshing test to measure the change of the distance between the axes of the two gears as the accuracy error of the measurement, which is used to test the accuracy of the single tooth. The error and the accuracy error of the whole circumference tooth are suitable for the judgment of the quality standard such as JIS/ISO/AGMA/DIN/JGMA.
Switzerland thermogravimetric analyzer is an instrument for measuring the relationship between temperature and mass of detected object by TGA. In the heating process,there is sublimation, vaporization, decomposition of gas or loss of crystalline water, the mass of the object will change, and the thermogravimetric curve will decrease. By analyzing thermogravimetric curves, it is mainly used to test polymer (thermoplastic, thermosetting resin, elastomer, binder and composite materials) and metal powder metallurgy.
MITUTOYO SUEFTEST SJ-41D surface roughness measurement system is used to test the surface roughness of gear profile. The results are JIS (JISB0601-2001,JIS-B0601-1994,JISB0601-1982) VDAISO-199 and ANSI. In addition to calculating results,it also can display the combined calculation results and evaluation profiles, load curves and amplitude distribution curves.
Germany DIATEST DIA-COME internal and external gear (diameter) measuring stand, can quickly switch between the internal and external gear inner diameter and outer diameter measurement form, measured by adjusting the test force.