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Zhaowei Machinery & Electronics Co., Ltd.

Design

01.Gear Mold Design

The micro gear is different from the traditional plastic mold design. The tooth thickness, modulus and pressure angle of the gear need to be modified based on empirical data, and cannot be directly processed based on the shrinkage rate. Our advantages:

Based on KISSsoft, ZHAOWEI has developed the cavity parameterization calculation software for plastic gear molds with many years of experience. The software can directly generate gear profile to modify and improve the gear precision. The generated gear profile can be used in wire cutting machines and electric discharge machining to improve the precision of mold processing.

Gear Mold Design

Mold Flow Analysis

Materials postgraduates with mold flow analysis experience are engaged in mold flow analysis;Defects such as product deformation, shrinkage, lack of glue, air trap, etc. can be predicted, and corresponding solutions can be provided;It can be used to compare different design schemes and choose a better scheme;Optimize the molding process parameters and improve the efficiency of mold testing.

03.Conformal Cooling Technology

The traditionalThe traditional cooling waterway adopts a straight-through type.
The conformal
  • Adopt 3D laser-printed technology
  • Design the cooling waterway according to the product structure
  • Process complex cooling waterway
  • Improve cooling efficiency, make the quality more stable, and improve production efficiency.

04.Gearbox Design Platform

ZHAOWEI integrated design platform for gearbox can realize the automation parameter design, tooth profile drawing and 3D modeling of the involute planetary gear system, bevel gear and face gear. The design platform has scheme design, structure design, gear shape design and simulation analysis.

Involute gear mechanism Non-involute gear mechanism
Gear design and 3D modeling Cylindrical gear modeling platform
NGW planetary system
NGWN planetary system
NW planetary system
Design of cycloid transmission mechanism
Design platform for spur and bevel gear pairs
Arc and bevel gear pair design platform
Face gear transmission pair design platform
Optimize parameters and check Matching gear platform in the planetary system Parallel shaft gear pair calculation Force checking of gear pair Efficiency calculation of transmission pair

Gear class design module frame

Advantages of the Gearbox Design Platform

ZHAOWEI integrated design platform for gearbox can realize the automation parameter design, tooth profile drawing and 3D modeling of the involute planetary gear system, bevel gear and face gear. The design platform has scheme design, structure design, gear shape design and simulation analysis

Contact Us
Figure 1. Profile modification and modeling of straight bevel gear pair
Figure 3. Right allocation of planetary system modification coefficients of Involute Gear System and Planetary Gear Calibration
Email
sales@zwgearbox.com
Phone
+86-755-27322645
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