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Customization of Brushless DC Motors for Massage Guns

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Massage guns, also known as muscle fascia relaxation massage guns, use motor-driven percussion mechanisms to deliver adjustable impact frequencies. A brushless DC motor for massage guns provides the rotational power needed to drive the massage head, while electronic speed control allows users to adjust the percussion frequency.

Customization of Brushless DC Motors for Massage Guns

For massage gun manufacturers, motor size, speed, torque, noise, and power consumption are important design considerations. Brushless motors offer compact construction, adjustable speed, and reduced mechanical brush wear, making them suitable for portable massage devices.

In order to meet the needs of different massage guns, brushless motors and micro drive reducers can be customized with diameter parameters ranging from 3.4mm to 38mm. Available configurations include voltages below 24V, output power below 50W, and output speeds between 5rpm and 1500rpm. The speed ratio range is 5–2000, with output torque ranging from 1gf.cm to 50kgf.cm. These values represent different customized motor and gear transmission configurations rather than the specifications of one motor. ZHAOWEI provides customized brushless motor and micro drive solutions for different application requirements.

Specifications of Brushless Motors for Massage Guns

The following specifications are from an example of a customized brushless gear motor solution for massage gun applications.

Material Plastic/Metal
Outer diameter 12mm
Operating temperature -20℃~+85℃
Noise <50dB
Gear backlash ≤3°
Voltage (Optional) 3V~24V

Project Name: Brushless Gear Motors for Massage Guns

Project Introduction: With a ZHAOWEI miniature brushless motor, massage guns can achieve high torque within a compact structure. A massage gun equipped with a suitable brushless motor and lightweight mechanical components can weigh less than 1 kg, allowing convenient one-handed operation.

Many massage guns on the market provide three-speed or five-speed settings. These settings are generally achieved through electronic motor speed control, while the mechanical transmission determines how motor rotation is converted into percussion movement.

For applications requiring a reduction gearbox, ZHAOWEI provides brushless gear motor solutions with 2-stage, 3-stage, and 4-stage transmission configurations. The input speed, reduction ratio, and output torque can be customized according to specific requirements.

Motor dimensions, operating voltage, gear transmission structure, and output shaft configurations can also be evaluated to meet the design requirements of different massage gun products.

Note: This product is designed and developed for specific customers. This is just an example. ZHAOWEI provides customized services from design and development to manufacturing.

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